FUTURE, FOCUSED. FASHION
Our Process
Process
.svg)
THE PROCESS
THE PROCESS
THE PROCESS
THE PROCESS
/01
PATTERN PRODUCTION
TECHNOLOGY USED:
At this initial stage, Gerber Garment Technology is generally utilised to turn pattern designs into production patterns in an efficient way.
Tukatech Software
Tukatech applications combine the artistry of traditional fashion production with the efficiency of modern manufacturing, culminating in an end-to-end fashion technology powerhouse.
Gerber Garment Technology
We equipped our operations with the revolutionary Gerber Garment Technology, that allows us to maximise efficiency and reduce waste through state-of-the-art software and automation.
/02
CUTTING
TECHNOLOGY USED:
At the cutting stage, denim fabric gets cut into different patterns using advanced technology.
Reducing Waste through Precision Technology
At Denim Privé, we further conserve resources, reduce waste, and increase efficiency through precision cutting technology, automatic spreaders, optimization software, and automation robotics. This happens throughout every step of the garment manufacturing process.
/03
STICHING
Tukatech Software
Tukatech applications combine the artistry of traditional fashion production with the efficiency of modern manufacturing, culminating in anend-to-end fashion technology powerhouse.
Reducing Waste through Precision Technology
At Denim Privé, we further conserve resources, reduce waste, and increase efficiency through precision cutting technology, automatic spreaders, optimization software, and automation robotics.
/04
WASHING
TECHNOLOGY USED:
Blue Snow
This sustainable alternative to the traditional washing process reduces water consumption by 80%. The process involves the application of chemicals in Snow Denim through smart foam technology at room temperature. The process also reduces energy consumption and increases productivity.
Jeanologia
Laser (Part of Washing step): Vintage looks can be achieved using laser technology reducing the need for chemical dyes.
Ozone (Part of Washing step): Ozone is used to treat garments through a zero discharge process that also significantly reduces water consumption.
E-Flow (Part of Washing step): A zero-discharge process that uses nanobubbles of air apply chemicals to fabrics dramatically, drastically reducing water consumption.
Sustainable Washing Technology
Our washing processes use Tonello and Yilmak’s Rainforest technology to dramatically reduce water, steam, and chemical usage while increasing daily production by up to 50-70%.
ECO GRIT
Eco Grit is an enzyme in accordance with ZDHC. It’s an innovation in textile washing in which cork granules covered with special fabric are used instead of stones in washing machines. Eco Grit gives a more consistent look to the fabrics than pumice stones do and they can be reused over 100 times. This means the life of the machine is extended and transportation is less intensive. CO2 emissions are reduced as Eco Grit is reusable, biodegradable, doesn’t damage the fabric, reduces transportation, and creates zero slurry. No toxins are released when Eco Grit breaks down and it doesn’t contribute to deforestation.
-poster-00001.jpg)
/05
FINISHING
TECHNOLOGY USED:
At this final stage, any finishing touches and elements are added to the garments. They are inspected before being leaving the facility.
ABOUT US
OUR
STORY
Denim Privé is more than just a sustainable denim manufacturer. We are a team of creatives, craftsmen, visionaries, and innovators who value diversity, creative expression, and teamwork.
Established in 2018, Denim Privé is a vertically integrated unit of Kassim Group. Kassim Group is a part of several industries with a rich denim tradition spanning over thirty years.
We have an insatiable desire to innovative ways to give back to Mother Nature. Her continuous evolution inspires us to craft our denim with a conscious mind and a helping hand.
.svg)